Made in Japan

Not so long ago the words Made in Japan and Japan­ese could be used inter­change­ably. When used to refer to man­u­fac­tured goods, they meant prac­ti­cally the same thing. Not anymore.

When the Japan­ese emerged from the rub­ble of World War II, Made in Japan stood for shoddy prod­ucts, like toys that fell apart.

Then Japan­ese man­u­fac­tur­ers learned sta­tis­ti­cal qual­ity con­trol meth­ods from W. Edwards Dem­ing, a cur­mud­geonly pro­fes­sor of sta­tis­tics at New York Uni­ver­sity who’d been invited to Japan to con­duct sem­i­nars for cor­po­rate exec­u­tives in 1950.

Dem­ing (1900–1993), who’d grown up dirt poor in a tar-paper shack in Pow­ell, Wyoming, and had gone on to earn a doc­tor­ate in math­e­mat­i­cal physics at Yale, had a rig­or­ous approach to qual­ity control.

His method was (if you’ll par­don a huge over­sim­pli­fi­ca­tion) to keep a care­ful tally of the num­ber of prod­uct defects, fig­ure out what caused them, fix the prob­lems, mea­sure how much the qual­ity improved after that, and then keep refin­ing the man­u­fac­tur­ing process to get it as close to zero-defect per­fec­tion as possible.

By the 1970s and 1980s, the Japan­ese had mas­tered Dr. Deming’s meth­ods well enough to cap­ture huge swathes of the U.S. mar­ket for every­thing from auto­mo­biles to cam­eras and con­sumer electronics.

Anec­do­tal evi­dence helped: Over time, peo­ple noticed that those boxy lit­tle cars from Dat­sun (now Nis­san) were built so tough, you prac­ti­cally had to beat them with a stick to make them stop running.

I wasn’t an early con­vert to any­thing made in Japan myself, espe­cially not cars. I’d always been a great believer in Amer­i­can iron.

I’d had a 1978 Chevy Nova that never gave me any trou­ble, and I expected all Amer­i­can cars to run that good. But then I bought my first lemon, and then a sec­ond and a third.

I had a run of bad luck with a Cadil­lac, a Chevy Mal­ibu and finally a Ford Tau­rus that died of cat­a­strophic trans­mis­sion fail­ure before I could fin­ish pay­ing for it.

I’d also dri­ven enough Amer­i­can rental cars on road trips — and had expe­ri­enced enough prob­lems with them — to grow dis­en­chanted with U.S. auto­mo­bile brands.

It was finally time to take that big step and risk buy­ing a Japan­ese car. I’ve never had cause to regret it: My 1990 Mazda Miata has a lit­tle over 317,000 miles (507,200 kilo­me­ters) on its odome­ter and still runs good.

My lit­tle red Miata would have had a lot more miles on it by now if I hadn’t clocked 146,000 miles (234,964 kilo­me­ters) on my 1997 BMW Z3. (To digress at length: yes, I fell for the Ger­man engi­neer­ing line, although I must admit that BMW’s adver­tis­ing is no longer quite so arro­gantly off-putting as it used to be when the account was han­dled by the agency for­merly known as Prince — uh, I mean Ammi­rati & Puris, a cre­ative bou­tique that, through a series of merg­ers and acqui­si­tions, dis­ap­peared into Lowe World­wide. Back in the 1980s the BMW print ads used to read like they’d been writ­ten by angry lit­tle men in bowties. I have no way of prov­ing this, but I could have sworn those ads gave BMW own­ers a bad atti­tude and sub­tly influ­enced their road man­ners; it was almost as if they’d drive their over­priced lit­tle cars, think­ing, “Get out of my way — can’t you see I’m dri­ving a BMW?”).

Any­way, back to Japan: These days not all Japan­ese prod­ucts are made in Japan. Japan­ese auto­mo­biles, cam­eras and con­sumer elec­tronic prod­ucts are man­u­fac­tured all over the world — includ­ing the U.S.

And there’s mount­ing anec­do­tal evi­dence that that has had adverse effects on the per­ceived qual­ity of Japan­ese prod­ucts. Some Japan­ese cars, for instance, have been found to have so many glitches that they’ve slipped in J.D. Power con­sumer sat­is­fac­tion surveys.

Ulti­mately it comes down to the ques­tion of a brand’s prove­nance. Will U.S. con­sumer per­cep­tions change, and will cus­tomers even­tu­ally wise up and learn to dis­tin­guish between prod­ucts that are actu­ally man­u­fac­tured in Japan and those that are Japan­ese in the sense that they are Japan­ese brands man­u­fac­tured in other countries?

What does this augur for Japan­ese brands down the road?

Copy­right © 2008 The Gra­ham Agency. All rights reserved.

No related posts.

Related posts brought to you by Yet Another Related Posts Plu­gin.

Leave a Reply

Anti-Spam Protection by WP-SpamFree